Operations & maintenance

Looked after for its whole life

Batteries, chargers and the solar and controls around them are long-lived assets. Problems often surface early, and capacity fades slowly. We monitor, maintain and test them, keep the records the rules ask for, and report every month, including for systems someone else installed.

Fig.: Routine checks, remote and on site. Schematic, not to scale.

What we look after

One team for the whole site

Storage, charging and the equipment around them, under one annual maintenance contract (AMC) and one monthly report.

  • Battery storage

    Cabinets and containers: battery management system (BMS), power conversion system (PCS), cooling, detection and suppression, capacity testing.

  • EV chargers

    AC, DC and light-EV points: connectors, cables, power modules, Open Charge Point Protocol (OCPP) connectivity.

  • Solar tied to storage

    Inverters, strings and protection where solar feeds the battery or the chargers.

  • Genset hybrid controls

    Changeover, synchronising and hybrid-controller settings, coordinated with your genset service provider.

  • Monitoring & EMS

    Energy 107 schedules, limits and alarms in the energy management system (EMS), kept in tune with how the site runs.

  • Switchgear & metering

    Thermographic surveys, protection checks and metering records for the parts that connect it all.

Takeovers

Taking over someone else's system

Some systems lose their installer or their warranty support along the way. We start with a baseline, so we both know the condition we are taking on.

Four checks before we sign an AMC. Schematic, not to scale.
  1. Document review

    Drawings, test reports, warranty terms

  2. Baseline inspection

    Visual, thermography, alarms, logs

  3. Capacity & efficiency test

    IEC 62933-2-1 for batteries; functional tests for chargers

  4. AMC proposal

    Scope, exclusions, spares, what must be fixed first

Battery upkeep

A maintenance calendar for batteries

Typical scope. Final frequencies follow the maker's manual and your AMC.

  1. Continuous

    • Remote monitoring of alarms, temperatures, state of charge
    • Alarm response per the agreed escalation
  2. Monthly

    • Visual inspection; enclosure, doors, seals, fencing
    • HVAC or liquid-cooling checks; filters
    • Review of BMS logs and cell-voltage spread
  3. Quarterly

    • Thermographic scan of DC and AC connections
    • Fire and gas detection checks
    • Emergency-stop and door-alarm tests
  4. Annual

    • Torque re-checks on terminations
    • Available-energy and round-trip-efficiency test (IEC 62933-2-1)
    • Suppression-system inspection with the fire contractor
    • Earthing resistance; transformer checks
    • State-of-health review against the warranty curve; augmentation planning

Charger upkeep

Keeping chargers in service

Many charger faults show up in the management software, and some can be cleared from there. The rest need hands, tools and the right spares.

Connector, cable and data: where charger upkeep starts. Schematic, not to scale.

Remote

  • Heartbeat and connectivity alarms
  • Error codes and stuck sessions
  • Remote reset and release of stuck connectors
  • Firmware updates under change control

On site

  • Connector and cable inspection, including pin wear and burn marks
  • Thermal scans of panels and terminations
  • Filters and fans in DC power modules
  • Torque checks
  • RCD trip and earth-continuity tests to the maker's instructions
  • Surge-protection status
  • Enclosure seals, signage and lighting
  • Payment terminal and network checks

Spares we plan for

  • Connector and cable assemblies
  • Power modules
  • Contactors and surge protectors
  • Control and communication boards

How we measure it

Availability
Time a charger can start a session ÷ scheduled time, excluding agreed exclusions such as grid outages.
Session success rate
Sessions that start and deliver energy ÷ sessions attempted.
Mean time to repair (MTTR)
Average time from a fault being reported to the charger working again.

We define these terms in every AMC and report them monthly. We don't publish availability percentages; targets are agreed site by site.

Reporting

A monthly report you'll read

Short, the same layout every month, and written for the person who signs off the bills.

  • Energy charged and discharged; round-trip efficiency (AC to AC)
  • Availability, with exclusions listed
  • Alarms raised, responses and time to resolve
  • State of charge and state-of-health trends
  • Peak demand against the set limit
  • Genset running hours and starts
  • Charger sessions, availability and faults
  • Maintenance done and next actions
How Energy 107 monitors the site
Illustrative layout.

Records

Records the rules ask for

Part of every AMC: the records inspectors and auditors ask to see, kept in order and ready to hand over.

  • Charging stations: inspection, test and assessment records kept for at least 7 years, ready for the inspector (CEA Safety Regulations 2023, reg 128).
  • Batteries above 650 V: from 1 April 2027, the documents the independent fire-safety audit and the Electrical Inspector will ask for (CEA Safety Amendment 2026). Notifiedin force 1 Apr 2027
  • Periodic Electrical Inspectorate inspections and their follow-up.
  • Annual energy data for public chargers, where national reporting applies (MoP guidelines 2024).
  • Battery end-of-life and extended producer responsibility (EPR) paperwork (Battery Waste Management Rules 2022).

Rules change. We check the current position for every project.Last reviewed

AMC

What an AMC spells out

No guesswork about who does what, how fast, and what's excluded.

  • Scope

    Which equipment, which visits, which tests.

  • Response

    How alarms are handled and how fast someone attends; agreed per site.

  • Spares

    What we hold, what the owner holds.

  • Exclusions

    Grid outages, vandalism, misuse, maker warranty items.

  • Measures

    Availability, session success rate and repair time, defined as above.

  • Review

    An annual review of scope and results.

Questions about O&M

Yes. We start with a baseline inspection and capacity test, so we both know the condition we are taking on.

We follow the maker’s maintenance manual and use approved parts and log everything, so warranty claims are backed by records. Where the maker requires its own engineers for certain work, we coordinate with them.

Yes, if the chargers speak OCPP and we are given access to the management software, or the network shares alerts with us.

We look after the hybrid controls, changeover and synchronising settings, and coordinate with your genset service provider for the engine and alternator.

Existing systems

Already have a system? Start with a baseline check.

Batteries, chargers or solar, ours or someone else's: we'll start with an inspection and a baseline test.